Graded Steel, Alloy Steel, Stainless Steel, Duplex Steel And Super Duplex Steel Castings Manufacturer In India
We manufacture all types of graded, critical steel castings up to 900 Kg single piece. We have been manufacturing & supplying graded steel, alloy steel, stainless steel, duplex stainless-steel castings and machined components for valve, pump, processing industry and railway within India.
All our processes adhere to ASTM, DIN and IS standards and our facilities are designed to meet variable requirements in terms of size, weight, criticality and grades of steel castings. This helps our customers in expediting further commitments by reduction in lead time, which in turn will contribute in boosting their overall efficiency by optimizing cost at win-win price
Our Steel Foundry Infrastructure
Pattern Storage
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Being a Jobbing type foundry, we are required to maintain pattern equipment, safely for a long period. We have a well laid pattern storage area (10000 Sq. Ft) for easier storage & handling of patterns.
Considering available 10m height, we are planning to have a rack type arrangement with articulated stacker crane for storage of patterns. The in-house pattern shop facility is qualified for periodic maintenance and reconditioning of patterns.
Methoding
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We use AutoCAST Simulation Software (Virtual pouring) which predicts the complete casting process including filling, solidification, cooling and allows the qualitative prediction of various properties of the cast product. We use this facility for methoding which saves actual shop trials and saves time in producing good castings at first go. The necessary method cards are made for every item and are preserved.
Moulding
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We use CO2 process for Moulding and have continuous sand mixer with Auto-blend unit having output capacity of 6MT/hr sand.
No Bake Two Part process and CO2 process used for core making. Cores are being baked through automatic core oven
Melting
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At the melting section, we have two Inductotherm make Coreless Induction Furnaces with 450KW furnace panels for pot capacity 500kg & 1000kg
The furnaces are equipped with new technology of Melt evaluator which shows the KWHr reading, excess units consumed for heat & does the auto sintering process. The melting section has online molten temperature measurement facility. It also has full-fledged fume extraction system installed, considering environmental norms. We have Various ladles from 300kg to 1.5MT with Lip & Tea spout pouring arrangement
QC, Testing & Inspection Facilities
We strive to exceed the quality requirements of our esteemed customers. This is possible because of our strict in-process controls at all levels. We keep necessary checks at each stage of production, with continuous monitoring, feedback and alterations. We have a team of efficient & courteous employees having sound experience in their relevant fields
In order to ensure the physical & dimensional properties of our products, our Quality Control Department has following facilities
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Sand testing lab equipped with various equipment’s like: Sieve Analyzer, Core gas determination, Permeability tester, Muffle furnace, Clay washer, Sand strength tester etc.
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Bruker make Spectrometer Q6 Columbus which can test 16 elements & has Fe & Ni channels. We also have sample polishing facility.
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The Physical lab consists of 40T MCS make UTN Machine with extensometer and impact testing machine.
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Required marking table, with necessary callipers & other measuring instruments for dimensional inspection.
Graded Steel, Alloy Steel, Stainless Steel, Duplex Steel And Super Duplex Steel Castings Manufacturer In India
We supply various critical steel castings for industry segments like valve manufacturers, pump manufacturers, food processing machinery manufacturers, pharma machinery manufacturers, chemical industries & railway etc. Our all processes adhere to ASTM, DIN and IS standards and our facilities are designed to meet variable requirements in terms of size, weight, criticality and almost all grades of Steel castings. Majority of our components are being supplied in finish machined condition with relevant NDT testing done.